Sensor-2-Server: Intelligent Communication at the Access Layer
*This is the first in a series of blogs examining Sensor-2-Server communications, development and implementation. Throughout history, industrial revolutions have hinged on the power of automating processes. While automation today offers many benefits, imagine if you could automate thousands – or even millions – of processes simultaneously? This is the next potential wave of innovation, and it’s the organizations that are “geographically dispersed” or “automation heavy” that will benefit the most. While long-range communications and connectivity have become increasingly easier to attain, businesses need to be able to break down their isolated islands of automation in industry to achieve comprehensive and connected automation at scale. For example, there always has been a clear line dividing operations technology (OT) and information technology (IT) networks. The emergence of the Internet of Things (IoT) blurs that line as industrial operations head in the direction of complete connectivity for all devices on a network – including those remotely located in the field. With new dedicated access layer platforms, IoT data can be analyzed, acted upon and transmitted from anywhere in an Industrial IoT (IIoT) network. The increasing shift toward Industrial Internet of Things (IIoT) tends to bring up a lot of questions about the continued value of Supervisory Control and Data Acquisition (SCADA) systems that have traditionally served as the driver for monitoring and control in industrial markets. Although OT and IT are beginning to converge, there is still high demand for SCADA data. However, new technology offers the opportunity for data to be used in ways that were previously not possible, such as predictive analytics. This doesn’t make SCADA obsolete, as many operators are using it and will continue to employ it. Going forward, industries will leverage new technologies designed to help them make better business decisions than with SCADA alone. Sensor-2-Server™ (S2S™) intelligent communications for the access layer can collect and transport the data that supports higher-level analytics. As IoT becomes adopted by industrial markets, there is going to be an increased demand for video, voice, data and sensor data communication from the outermost layer of the network (think sensors on oil pads or water tanks). Industries like oil and gas, electric power, agriculture and utilities are starting to pick up on the benefits of S2S when it comes to profitability and cost savings through more advanced data analytics. Defining Sensor-2-Server S2S is intelligent communication that begins at the sensor level and targets servers for specific reasons. These servers could include anything from a SCADA data server that collects and monitors through the SCADA system or a Big Data engine. S2S could be leveraged in a predictive analytics engine that compares data at rest stored in a database to data in motion in real time from the access layer of the network. The concept of S2S extends beyond transmitting data. It is about creating intelligent transmission from a specific location back to the appropriate server with the appropriate intelligence to drive action for change. What is the Access Layer? The access layer is the edge of the IT network. An IT infrastructure has a core that is home to all the Big Data and data analytics. At this core, the data is “at rest” because it has reached its final destination. Next is the distribution layer of the IT infrastructure which is where the major plants, sites and facilities are located. Further out is the aggregate layer where data at the next level in the network is collected. Extending out even further is the access layer. The access layer is the layer at the far edge of the IT network. In oil and gas, for example, oil pads would be part of the access layer because they are typically remotely located at the edge of the network. It is highly likely that sensors physically exist in this layer for monitoring and control of these devices. Additional examples of the access layer are tanks, refinery sites and ocean exploration vessels. In water/wastewater, the access layer could be the treatment facility that has the water meters, pumps, smart meters, etc. Essentially, in an industrial site, the S2S access layer is the furthest point at which the operators are collecting sensor data. Industrial organizations today need intelligent secure communication and transmission from the sensor data back to the appropriate server, and there are a number of available options. What’s Next? Next week, we’ll continue our Sensor-2-Server series with a look at implementation and some of the core tenets of communication system development.
Solving The Challenges of Remote Wi-Fi in the Industrial Internet of Things
Most of us can relate to the frustration of when the Wi-Fi is down, or running slowly, or if we travel away from an established network and aren’t able to connect to another one nearby. The lack of Wi-Fi makes it impossible to check our emails, look up something on the internet, connect with others, or get our work done efficiently. In short, it makes us feel a little helpless and a whole lot of cranky because we’ve become way too accustomed to getting the information we want – when we want it – and staying in 24/7 connection with our world. Now, if we’re challenged by our Wi-Fi experiencing a service blip in a metropolitan area, imagine a remote industrial setting like an oil pad, a water treatment plant, or a rural electric tower. All of these reside in what is known as the access layer – or at the very outer edge of an IT network. Not only is there usually no internet connectivity in the access layer, but these devices are typically operating in rugged terrain where they’re experiencing extreme and volatile weather conditions such as wind, snow, blistering heat, tornadoes, dust storms, etc. Each of these access layer settings is part of a larger industrial Internet of Things (IIoT) network that connects the information gathered from local sensors that transmit or receive operational data. From there, they pass it along through subsequent network touch points all the way to the IT department at headquarters where this data is collected, analyzed, and acted upon for improved decision making. So, at the access layer – sometimes in the middle of nowhere where there can be no Wi-Fi networks for miles – talk about being disconnected from the world! Adding the environmental component to that, as well as the fact that most of these remote sites aren’t adequately monitored and data security is at risk, it makes your occasional Wi-Fi challenges seem a bit tame, yes? Here’s where wireless IIoT communications technology can help transmit this critical sensor data from remote industrial locations with no Wi-Fi connectivity all the way to where they’re supposed to go – and at very high speeds. This week, FreeWave is launching its new WavePro™ WP201 shorthaul and Wi-Fi platform that delivers secure collection, control, and transport of Voice, Video, Data, and Sensor (VVDS™) information from the access layer. Think of it as high-speed, rugged Wi-Fi connectivity that can be positioned in that oil pad, power plant or wherever Wi-Fi is needed. It will not only connect these sensors to the internet, but can also transport voice and video to create an instant in-field network, provide greater visibility into what’s going on at these sites, and better protect remote assets. The Advent of Short Haul and the Access Layer Change is inevitable, and change is taking place in SCADA, M2M and IIoT networks. SCADA networks started as networks that transported periodic process updates and used low bandwidth networks with longer links to meet their mission. Today, remote SCADA and Wi-Fi networks are transporting more data from more sensor data with greater frequency in order to drive operational efficiency into business processes. SCADA and M2M networks are becoming more multi-functional than their predecessors. These networks are transporting more than sensor data from the remote site to the enterprise. These networks linking remote sites to the enterprise network are now transporting: Video for remote process monitoring, enhanced site security and theft deterrence Voice, since cellular coverage is not ubiquitous Data so field personal have access to information needed to work efficiently This combination of data types is what FreeWave terms as VVDS™ (voice, video, data and sensor). VVDS transport is now a requirement for your wireless network. Another change occurring in traditional SCADA networks is that link distances are decreasing. In the past, SCADA networks with wireless links of more than 10 miles were common. Today, wireless links in excess of 10 miles typically use high speed, microwave, point-to-point (PTP) systems because of the increased capacity demands of VVDS. The WP201 links the formerly unconnectable and is designed to not only meet the harshest environmental conditions, but also encrypts the data to keep it secure and protected. It can be used in a wide variety of industries like oil & gas, utilities, mining, disaster recovery, facility automation – anywhere where field sensor information needs to be transmitted to servers for Sensor-2-Server™ (S2S™) connectivity. The applications are almost limitless. With higher speed, shorter wireless links, FreeWave defines wireless networks in three tiers: Long Haul (or the Distribution Layer) are wireless links from 5 miles, and greater and are typically implemented using high speed, PTP microwave systems. Short Haul (or the Aggregation Layer) are wireless links from 1 to 8 miles that are easily implemented using high speed, 2.4GHz or 5GHz radios with directional antennas to create point-to-multipoint (PMP) networks for data and information aggregation, or PTP links that provide network ingress/egress points. Close Haul (or the Access Layer) are PMP networks with wireless links operating from a few feet to a couple of miles to transport VVDS data. Designing and deploying wireless networks using a layer approach that enables each layer to be optimized for transport and for cost ─ leveraging the right equipment at the right point. The WP201 and its remote Wi-Fi and short haul capabilities is the first in a series of S2S products that FreeWave is offering to be that critical communication bridge in the IIoT world. So in your own operations, what are some ways you might incorporate the WP201 into your network?
IIoT Top News: 2015 News Round-Up
Let’s take a moment and appreciate the excitement 2015 brought for the IIoT: As we look back at the top articles from the year, we were intrigued to learn that cooperative utilities actually have the largest penetration of smart grid meters per percentage of customers, according to Greentech Media and the U.S. Energy Information Administration. It’s interesting to see the largest publicly-owned utility companies in the U.S. are not the leader in deploying smart meter systems. Another topic that caught our eye this year focused on big data initiatives and how they will improve operational efficiencies by the large-scale storage and transfer of volumes of information safely and securely. Companies don’t always see the value in updating information governance policies because there isn’t always a direct reward and no direct penalty for non-compliance. Tim Jennings, Ovum chief research officer, believes as big data continues to grow within the company infrastructure, it is time to consider the security, availability, and time spent storing data. Speaking of Big Data… It is hard to grasp the magnitude of data transferred throughout the cloud. Today, as big data goes to work, it is transforming industrial facilities, and as Forbes states, “they have grown increasingly complex and yes, every machine, every pipeline, every transmission point collects data ready to be read.” Of course, a 2015 news review would not be complete without at least one mention of unmanned systems. Whether the want/need was for industrial, commercial or government applications, the thing on everyone’s mind was how many cool ways this technology could be deployed in the future. While there were many examples to choose from, DARPA certainly caught a lot of attention from its new autonomous submarine-hunting ocean drone. Yes, you read that right! Finally, as we ease our way into 2016, we would like to share the rest of the top technology and IIoT stories from 2015. This year’s round-up highlights articles about: utilities, manufacturing, oil and gas, wireless, big data, security, drones and industry analyst perspectives. Hope you enjoy this week’s roundup, and as always, tell us what we missed! Energy Six Ways IoT Enables Innovation in the Energy Industry (IT World Canada) The energy industry is learning to use IoT to its advantage. IT World Canada details six ways IoT is enabling innovation and improving overall cost and efficiency for the industry. Yogi Schulz with IT World Canada believes that “Applying these IoT advances to a range of energy industry problems will be a major factor in helping the industry return to profitability in the new, lower commodity price environment through innovation based on better data.” Manufacturing Machine Learning (The Economist) As manufacturing becomes digitized, the industry has to adjust from being a product-focused world to a services market, with smart machines installed on the shop floor. The Economist believes that “For many manufacturers—in Germany and beyond—the principal sticking-point in making this digital leap is often cultural.” Manufacturing’s Digital Future (Industry Week) The digital future of manufacturing will incorporate the data analytics, cloud and many other wireless IoT solutions. Industry Week believes “many companies are leveraging interconnectivity to improve their own factory productivity, the factory-floor blocking and tackling of reducing downtime, cutting costs, reducing cycle time, improving OEE, etc.” Oil and Gas In the Digital Oilfield, “No Wires is a No-Brainer (World Oil) With the digital progression of our world, it seems only fitting we would find IoT in the oilfield. The question we must ask is: “Why, in 2015, has wireless I/O not overtaken hardwired infrastructure as the industry standard throughout the OFS sector?” Big Data Internet of Things Transforming Oil and Gas Operations (RigZone) Analytical movement has increased as the cost of oil continues to drop, therefore forcing the oil industry to gravitate toward more big data and IoT. It has been said, “the amount of data generated by oil and gas operations is starting to explode as real-time information from sensors is being collected at a rate of four milliseconds.” Wireless Tech Darpa’s RadioMap Detects RF Spectrum Congestion (GCN) An interconnected connected wireless world has created congested airways, thus making military communication and intelligence gathering requiring radio frequencies be managed. “RadioMap adds value to existing radios, jammers and other RF electronic equipment used by our military forces in the field,” said John Chapin, DARPA program manager. Big Data The Ethics of Big Data (Tech.Co) Big data has been defined as information that has been either unstructured or multi-structured as way to transform data into value. Once you have given value to the data, it is important to realize who owns the data. Tech.CO says that “when it comes to big data ethics, privacy is not necessarily dead, shared information can still have a reasonable degree of confidentially, but big data can still compromise identity and other information that customers and businesses prefer to be confidential.” Security IoT Security Needs to Stop Being an Afterthought (PCR) In the age of smart homes and smart devices it is time to improve the IoT security across the board. The Internet Society (ISOC) recently released a white paper stating, “the vendors who use IoT should take more responsibility for the security issues that can occur with IoT products.” Drones Robo-Bulldozers Guided By Drones Are Helping Ease Japan’s Labor Shortage (The Verge) Komatsu had to find a way to complete construction projects, as Japan gets closer to the 2020 Olympics. The aging population makes it hard to find anyone able to complete the work. The fix Komatsu has found is to offer a service called Smart Construction where, “a team of robotic vehicles scoops rock and pushes dirt without a human behind the wheel. They are guided in their work by a fleet of drones, which map the area in three dimensions and update the data in real time to track how the massive volumes of soil and cement are moving around the site.” Deforestation: British Firm Developing Tree-Planting Drone to Counter Industrial-Scale Logging (The Independent) A British engineering company is hoping to get international backing for an automated tree planting drone system. The purpose of these drone planting fleet’s, would be not
IIoT Top News: IIoT Predictions and Innovations for 2015-2016
As we inch our way closer to the New Year, we would like to take a moment and appreciate some of the technological advancements of 2015, as well as a few bold IIoT predictions for our connected-world enthusiasts. This medley of top news gives credit to our inventiveness, while highlighting a future forecast for IIoT. No matter your place in the world, drones have captured our attention. Precision Ag has changed the way farmers care for crops and animals. So naturally, more and more farmers would be jumping on the drone plan of action. Recently, the FAA has been putting a major kink in the farmer’s right to use drones in farming. The ruling states that if a farmer uses a drone for farm operations in any way, they must file with the FAA for a commercial exemption to use that technology legally. New permanent rules for drone usage could be in place next year from the FAA. So time will tell how the FAA’s ruling will impact the farmers and other commercial drone users in this country. Now it seems every car manufacturing company has grabbed ahold of the terms automation and autonomous. The next generation of cars needs to be self-driven, so the race is on to see what car company will own the rights first. A group in China raises that bar even higher by creating a self-driven car, they claim is operated solely by your mind. Just think one day in the near future you could climb into your car, click your heels together and merely think, “There’s no place like home,” and off the car would zoom. 2015, has been a good year for smart city development here in the U.S., with more than $160 million dollars in governmental funding allocated for this initiative. Gartner predicts that by 2016, the smart cities planned by the government will end up using 1.6 billion connected things. Twenty-four percent of IoT in 2016 will be in commercial security cameras, webcams and indoor LEDs, according to Gartner’s latest prediction. So, with everything becoming connected, IT departments are trying to stress the importance of securing this growing data collection. Don’t get us wrong IT departments are looking forward to the IoT expansion in 2016, but this level of increase in data could have a drastic impact on the networks, which is why IT managers surveyed suggest a new plan of action to combat the overwhelming IoT to the world we all know and love. This week concludes with three main messaging themes gained from this year’s Internet of Things World Forum (IoTWF). First, we must awaken and realize all the competitive advantage IoT can bring to businesses. Next, we must activate a realistic IoT deployment plan that will fit within our business needs. Last, we must accelerate the connection, with the assistance of service providers and developers. The IoT may change the way we function in this world, but the possibility of more innovation at our finger tips fuels our inventive minds forward. Hope you enjoy this week’s focus on IIoT predictions. As always tell us what we missed! Drone Use in Ag Increasing, But Lack of FAA Rules Slowing Technology (Capital Press) For every, good technological advancement there is a level of disruption expected as it thrusts itself into the market place. Drones are quickly becoming the must-have tool for the farming industry yet Capital Press points out that, “the Federal Aviation Administration’s lack of permanent rules for the technology is slowing its development.” Chinese University Develops a Headset That Lets You Drive a Car With Your Mind (Popular Mechanics) Autonomous cars appear to be the wave of the future. A group in China pushed the envelope even further by producing a car powered solely by your mind. They say the inspiration for this forward thinking technology can“bring more benefits to us, since we can better realize functions relating to brain controlling with the help of the driverless cars’ platform.” Smart Cities to Boost Internet of Things Market in 2016: (Gartner Chronicle Daily) The 2015, push for more smart cities is having an equally important impact on the number of connected things. According the Gartner, “The smart cities planned by the government will use almost 1.6 billion of connected things or Internet of Things (IoT) by 2016, an increase of 39 per cent from 2015.” Data Volumes and Network Stress Top IoT Concerns in 2016 (ITPro Portal) A group of IT managers were recently surveyed about the impact all things connected could have in 2016. The department managers stated that, “all this activity adds up to a huge number of devices with the overall average per individual UK organization expected to run into the thousands over the next 12 months. All these devices will be attached to a variety of networks resulting in increased stress on both existing and new networks.” The Internet of Things World Forum 2015 Highlights Three Themes (AME Info) This year’s Internet of Things World Forum highlighted three main themes throughout. The IoTWF focused on, “awaken, activate and accelerate the IoT solutions for your business.”
IIoT Bold Prediction Series Part 4: New Networking Protocol Changes IoT Connectivity
Before we move on to the next prediction in our IIoT Predictions series, let’s take a quick look back at the first three: A major security breach of an industrial SCADA system will bring new focus to IoT security. The government will become heavily involved in the regulation of IoT and IIoT devices. Predictive analytics will alter fundamental IT/OT practices. Part of the difficulty in procuring “predictions” for something like the Internet of Things is that the possibilities are truly endless. We know that “IoT” as a concept will increasingly touch on almost every single facet of our daily lives with each passing month, so part of the excitement is being attuned to the new concepts, technologies and thought leaders that seem to pop up near daily. It is an interesting time to be both a creator and user of technology! Today’s prediction, courtesy of Brad Gilbert, director of product management at FreeWave, continues our path toward the more technical side of the Industrial Internet of Things. We know that the technology will continue to progress, but what about the “internet” side of IoT – the enabler of the comprehensive connectivity we’ve come to expect? Prediction #4: Wireless Networking Protocol will Change the Way We Think about IoT Connectivity 802.11ah is a new wireless networking protocol that has the potential to enable a range of connectivity that was previously deemed improbable to obtain – greater sensor connectivity and the potential for even faster data transmission. It is scheduled to be released in mid-2016, and Brad predicts it will garner quick adoption. Here’s the why behind it: 802.11ah Unifies GHz and sub-GHz bands with a Wi-Fi protocol Reduces the need for protocol conversions and gateways Highly congested 2.4GHz band can now be offloaded to either 5GHz or now 900MHz The essence of these features is that they provide a greater diversity for device enablement by offering more networking and frequency band options. The unification of bands reduces the potential for interference and offloads traffic from the 2.4GHz band that is used for wide-range networking needs. 802.11ah Addresses long range communication and battery operation not met with existing 802.11 standards Much needed for IIoT applications, especially those in remote and hazardous locations Better RF propagation than 2.4GHz or 5GHz frequency bands In conjunction with band unification, the new protocol will enable the extension of high-speed connectivity to rural areas without overloading cell tower traffic. It will allow devices to use less battery power by predetermining wake and doze times, and by incorporating relay access points, it will allow networking stations to transmit data more quickly, reducing the overall wake time. Chipset availability The availability of chipsets (specifically SoC technology) will enhance data transmission even further by better managing integrated components and data flow to and from different networks and IoT enabled devices. What’s next? So far, most IIoT devices have been built with traditional band usage in mind. Introducing a new and efficient networking protocol will allow for a greater diversification of device capabilities, as well as a proliferation of sensor networks at a scale that would be unachievable with current standards.
IIoT Bold Prediction Series Part 3: Predictive Analytics Alters Fundamental IT/OT Practices
So far, our series of IIoT Bold Predictions for 2016 has focused on the concepts of IIoT security and government’s regulatory role in the development of IoT and IIoT devices. Today, we’re changing gears a bit, with a prediction from Scott Allen, FreeWave’s CMO, which focuses on the implementation of IIoT technology into big data practices to create real-time, data-driven intelligence. Prediction #3: Predictive Analytics Alters Fundamental IT/OT Practices Predictive analytics will change the nature of industrial communication systems and networks significantly over the next five years. Certain industrial sectors have long utilized machine-to-machine (M2M) technology, like manufacturing, utilities, and oil and gas, as the backbone to operations technology. However, as IIoT communication technology continues to improve at a rapid pace, these industries will begin implementing tech and business practices designed to create data synergy that will ultimately provide predictive analytics for better decision making. There are two elements at work that will push predictive analytics to the forefront of industrial communication systems. The first is the advancement of technology. Big data companies are making serious progress with comparing data-at-rest with data-in-motion as a strong basis for predicting outcomes with maximum accuracy. As the network infrastructure advances at the access layer in ways that allow analytic applications to be executed locally while communicating globally this trend will do nothing but accelerate. The second element that will drive change is the retiring or soon to be retiring workforce that drove the implementation and use of SCADA networks. This will create a knowledge gap that will require new technology to fill – and predictive analytics will be the one that fills that gap. Although an aging workforce is not unique to the IIoT sector, the transition will be pronounced and could, without incorporating predictive analytics practices, be accompanied by some significant growing pains. Looking Ahead Sensor-2-Server (S2S) technology will begin to ease the synergy between IIoT technology and big data. Ensuring accurate data transmission, collection and analysis in critical industries is an important step along the path to a connected world. As S2S technology proliferates, companies will see a significant impact on IT and OT practices, along with the ability to converge those two silos into more efficient and streamlined decision-making.
