A Starter’s Guide to IIoT and the Fourth Industrial Revolution (aka Industry 4.0)
Industry 4.0 is revolutionizing how businesses operate and manufacture products. In this guide, learn how the IIoT plays a considerable role in this movement. The Fourth Industrial Revolution, or Industry 4.0, is a term many use to describe the new way products are created and sold thanks to technology, specifically the Industrial Internet of Things (IIoT). Depending on who you ask, we’re right on the cusp of Industry 4.0—or smack dab in the middle of it. While there’s no set definition (the term was originally used for a German initiative in 2011 and has significantly evolved), manufacturers still need to understand how the Fourth Industrial Revolution could impact their business. This starter’s guide will help you understand the critical points about IIoT and Industry 4.0. What Is the Fourth Industrial Revolution? The fourth industrial revolution, or Industry 4.0, is an evolution of manufacturing that enables automation. In short, it’s the marriage of physical production with intelligent technologies. Industry 4.0 builds off the back of industry 3.0 (which began in the 1970s). As a refresher, here are some of the manufacturing advantages that came out of each of the previous Industrial Revolutions: Industry 1.0– mechanization, the introduction of steam and water power Industry 2.0– electrical power that enabled mass production Industry 3.0– tech and electronics make mass production easier, increase efficiency Think of Industry 4.0 as relying more heavily on technology to take manufacturing to the next level. No longer is tech being used in conjunction with people but as the focal point of the operation. The IIoT and Industry 4.0 The industrial internet of things (IIoT) refers to the network of billions of devices (literally) equipped with sensors, monitoring devices, and other technologies that power applications and drive decision-making in industrial settings. Connected capabilities and real-time feedback through sensors are considered major elements of the Industry 4.0 movement. Examples of the IIoT being a part of Industry 4.0 include: The automotive industry relying on industrial robots for manufacturing The oil and gas industry using remote sensors to identify pipeline problems The agriculture industry using industrial monitoring devices to check soil levels and improve yields with harvest automation Even utilities like water and electricity benefit from the IIoT’s capabilities. (For example: see how FreeWave’s capabilities brought 50 percent savings to Sangamon Valley Public Water District in Illinois.) Occasionally, you may find an “IIoT vs. Industry 4.0” debate online, but it isn’t an either-or discussion. The IIoT is a major strategic component of the greater Industry 4.0 movement. The two terms are sometimes confused because they both focus heavily on improving manufacturing processes. Benefits of the IIoT in the Industry 4.0 Movement Adopting technologies that fall under the Industry 4.0 umbrella can be quite valuable for a business. Tangible benefits include: Improved productivity and efficiency Lower operating costs Simpler compliance procedures Improved safety in work environments, especially in dangerous work settings Adopting an Industry 4.0 model also allows leaders to innovate in their field and potentially move ahead of the competition. Below are two specific examples of how the IIoT can improve a business’s operational efficiency and boost its bottom line. Edge Computing IIoT edge computing gives time-sensitive operations predictable, safe analysis from a remote location without a central network system. For example, in the case of an offshore oil rig, a loss of signal could result in expensive repair costs or even security threats. Edge computing uses low-power devices to send vast amounts of data, allowing employees to make decisions from a safe, remote location. Machine Learning, AI, and Predictive Technologies Big data poses endless opportunities for improvements in the manufacturing process. For example, it can improve supply chain management and enable the personalization of products without increasing costs. The problem is, data needs to be organized and usable. Tools like machine learning and AI can sift through and collect data for business leaders and make highly accurate decisions using predictive technologies. What’s Next for the IIoT and Industry 4.0? As it stands, the future of Industry 4.0 is pretty easy to sum up: those who make the switch stand to make significant savings and increase efficiency. Those who don’t adopt Industry 4.0 models risk facing substantial hurdles, especially related to operating costs. When your competition starts using the Industry 4.0 model and can produce a better and faster product for less, that could spell trouble. Most estimates show the IIoT will grow by billions of devices each year for at least the next five years. Of course, each industry will be affected a little differently based on how quickly they adopt the principles of Industry 4.0. Still, the consensus is that this massive network of tiny devices is here to stay—and therefore should be considered carefully by business leaders.
15 Benefits of Embracing IIoT and Automation for Manufacturing
The Industrial Internet of Things helps leaders thrive in crowded and even dangerous markets. Here are 15 benefits of embracing IIoT for manufacturing. Embracing the Industrial Internet of Things (IIoT) for manufacturing is one way to win in highly competitive or dangerous markets. Automating production and relying on high-tech sensors to give you crucial feedback not only benefits your bottom line but it also benefits those who work for you. Here are 15 benefits of embracing IIoT and automation for manufacturing. 1. Cost Savings IIoT connectivity reduces manufacturing operation costs by: Reducing on-site staff requirements needed for measurements Reducing energy costs Reducing maintenance costs Improving system efficiencies and eliminating bottlenecks Identifying bottlenecks and problems Making any switch can feel uncomfortable for a business, but your bottom line stands to improve from the decision to embrace IIoT for manufacturing. 2. Continuous Monitoring Billions of dollars are lost each year due to downtime, errors, and faulty production in manufacturing. Fortunately, IIoT technology offers continuous monitoring, which alerts you the moment something goes awry. This is another way to save money and reduce the potential for on-site injuries. 3. More Efficient Systems IIoT computing systems move data to the edge, freeing up your on-site devices to collect more information with less power. The future of IIoT and edge computing is even brighter, as more real-time data will be available for extraction, and data will be easier to customize. 4. Improved Production Flow Communication is the key to streamlined production, and it’s simply a fact that computers equipped with high-grade sensors communicate better (and more efficiently) than people. Every aspect of production stands to improve with IIoT making real-time decisions. 5. Mobility Each IIoT item offers a virtual component (along with security features to protect your data). Experts expect that over 50 billion devices will be connected by 2022, which gives your company the ability to do more with its data and mobility by embracing IIoT for manufacturing. 6. Predictive Technologies Newer IIoT connectivity tools come with sensors and wireless transmission capabilities that draw vital conclusions about your manufacturing processes. The longer they run, the more refined their analyses become, identifying more minor bottlenecks and streamlining processes of which you’re probably not aware. 7. Personalization As the Industrial Internet of Things grows, the possibilities for personalization will too. For example, you can customize aspects of your inventory and supply chain management to help your business run smoother. 8. Improved Safety IoT allows manufacturing employees to be off-site while they work. It also ensures continuity in the event of disaster or disruption. This is especially helpful for industries where manufacturing may be dangerous (steel, certain foods, etc.). 9. Improved Customer Service In business, giving customers what they want at the right price is critical. Intelligent devices that automate your work and derive key insights to improve efficiency help you narrow down what you do, do it faster, and perform the job at a higher quality for your customers. 10. More Business Opportunities IIoT frees up time on the manufacturing floor to expand the business. It also allows manufacturers to create new products and pivot or include new services for existing customers to promote retention. 11. Thrives In Competitive Industries The larger and more competitive the industry, the stronger IIoT becomes. For example, IIoT tools in oil and gas free up data to provide critical insights at drilling sites without employee monitoring. Manufacturers can use this data to improve yields, prevent injuries, and lower operational costs, which could save hundreds of millions of dollars. 12. Cut Out Processing Time Manufacturers used to send all their information to a central location for processing. Today, though, the IIoT skips this step altogether without tearing down your network. Amazingly, it also doesn’t require you to replace existing infrastructure. Believe it or not, FreeWave’s industrial manufacturing IIoT solutions can reduce existing bandwidth up to 95% with no drop-offs in quality or transmission time. 13. Ensures Compliance OSHA violations can cripple a manufacturing business. The IIoT promotes a safer environment that helps you stay OSHA-compliant no matter the industry. 14. Improved Maintenance Scheduling Human error is a common factor that leads to serious manufacturing problems. For example, inconsistent or lax maintenance schedules could lead to expensive repairs or injuries. IIoT automation takes this off your business’s plate entirely. 15. Marketability Today, many customers understand the benefits of IIoT and seek it out when shopping for manufacturers. This is one reason experts expect IIoT in manufacturing to surpass $1 billion by 2026 globally. Manufacturers can stay ahead of their competition and even grow their business by offering better and faster data. Are you ready to take the next step in your manufacturing operations with IIoT? FreeWave wants to help. Get in touch with us today.
Introducing Game-Changing Connectivity for Remote Operations
FreeWave’s new Fusion Bridge dual-radio gateway delivers seamless Wi-Fi connectivity to remote 900 MHz networks BOULDER (May 3rd, 2021) – Data is everywhere, but Wi-Fi is not. If remote operations lack on-site connectivity to gather and share real-time, business critical data, efficiency suffers. Today, Boulder-based FreeWave Technologies introduced a reliable way to connect remote assets and unlock siloed operational data: Fusion Bridge. The dual-radio bridge adds WiFi access point connectivity to remote 900 MHz networks. A plug and play option for existing ZumLink Networks, it makes it easy for enterprises to connect multiple devices and sensors in the field, access real-time data, drive new operational efficiencies and improve asset management. “Fusion Bridge solves a real problem for enterprises that have remote assets generating critical data in the field and requires staff to physically monitor or collect it directly,” said FreeWave CEO Kirk Byles. “Manual data collection is time-consuming, can introduce human error and is highly inefficient. But it also delays decision making, which not only adds costs, but also minimizes the ability for companies to proactively mitigate business risk. Fusion Bridge is another example of how we are working to help customers address real problems and add capability to existing network communications without substantial investments.” Fusion Bridge is over-the-air compatible with ZumLink networks and accommodates any WiFi device, including tablets, sensors, smartphones and security cameras. It offers an easy, browser-based configuration that is OEM-ready and features a fully customizable interface. If you are looking for a platform to deliver remote security intelligence applications including human or vehicle presence alerting, activity monitoring and remote access protection outside of network range, look no further than Fusion Bridge. To learn more about this remote WiFi bridge game-changer, as well as FreeWave’s comprehensive portfolio of edge computing solutions, contact your sales representative or visit www.freewave.com. About FreeWave Technologies With deployments in over 39 countries, FreeWave’s products are leveraged by industrial end users and OEMs alike to connect, control and optimize remote machines and processes to impact smarter decision-making, improve operational efficiencies and drive cost savings. Throughout our 27-year history, Freewave’s IIoT Connectivity and EDGE Solutions have solved thousands of customers’ problems in government/defense, energy, agriculture, and municipalities – achieve reliable connectivity for data telemetry and command and control in some of the most challenging, remote and rugged environments in the world. Today, we are transforming the extreme edge of operations – and the proliferation of smart devices within it – into a connected part of the enterprise with our IQ edge computing platform and ecosystem of solutions evolved for IIoT. Are you ready to transform your operation? Visit freewave.com to get started. # # # Media Contacts: Lisa DiBenedetto Corporate Communications lisa@ldbcomm.biz 630-338-2208 Renea Sloan Director, Channel Marketing rsloan@freewave.com
FreeWave Technologies Delivers New Edge Data Software Platform
The solution you need for real-time data processing and storage capability at the network edge BOULDER (March 4, 2021) – Today FreeWave Technologies, a leader in industrial edge computing and long-range industrial wireless connectivity, now offers seamless industrial data collection with the introduction of FreeWave Edge. The new software platform performs real-time processing of industrial protocols and sensor data providing edge data storage, processing and cloud compatibility alongside existing enterprise systems. The benefit? Faster, high-resolution data even under challenging connectivity scenarios with added store and forward capabilities. FreeWave Edge marks the first software introduction from is acquisition of CPU LLC, a decades old engineering focused software analytics company that produced multiple software suites in the industrial market. For existing FreeWave customers the addition of FreeWave Edge means greater access to network operations, while adding bandwidth and processing capacity. The platform also drastically reduces the need for additional capital investments. CPU has helped accelerate FreeWave’s momentum into SCADA and digital applications in the cloud. “FreeWave Edge is a direct reflection of our commitment to build a robust and fully-integrated suite of edge computing solutions for industrial customers and system integrators looking to increase network and operation efficiencies and configure data processing at the edge,” said FreeWave’s CEO Kirk Byles. “What all this means is, we listened to our customers who recognize the hodgepodge of hardware and software is hindering their growth, and we created a solution to fill that void. Too many times we’ve heard about how differing protocols can’t work together or hardware isn’t compatible, or…..it doesn’t’ matter. FreeWave is here to provide a bridge between hardware and software in the industrial world. This is our mission and passion.” FreeWave Edge makes it simple to configure custom system alerts and data processing specific to the needs of industrial operations, connecting them to preferred reporting systems, email or the Cloud. Lost connectivity can often mean lost data. Free Wave Edge addresses that with its Store & Forward feature at the edge, ensuring no critical data analytics get left behind. A straightforward web interface allows users to set up data inputs and connect to industrial controllers and devices with standard protocols or sensors via analog and digital IO. The platform also delivers the ability to publish data to a wide variety of enterprise tools via configurable MQTT. To learn more about FreeWave Edge capabilities and specifications, as well as FreeWave’s comprehensive portfolio of edge computing solutions, contact your sales representative or visit www.freewave.com. About FreeWave Technologies With deployments in over 39 countries, FreeWave’s products are leveraged by industrial end users and OEMs alike to connect, control and optimize remote machines and processes to impact smarter decision-making, improve operational efficiencies and drive cost savings. Throughout our 27-year history, FreeWave’s IIoT Connectivity and EDGE Solutions have solved thousands of customers’ problems in government/defense, energy, agriculture, and municipalities – achieve reliable connectivity for data telemetry and command and control in some of the most challenging, remote and rugged environments in the world. Today, we are transforming the extreme edge of operations – and the proliferation of smart devices within it – into a connected part of the enterprise with our IQ edge computing platform and ecosystem of solutions evolved for IIoT. Are you ready to transform your operation? Visit freewave.com to get started. # # # Media Contacts: Lisa DiBenedetto Corporate Communications lisa@ldbcomm.biz 630-338-2208 Renea Sloan Marketing Director rsloan@freewave.com
FreeWave Technologies Expands Integration Partnership in India
New Partnership Penned with Cotmac Electronics Pvt Ltd BOULDER (June 10, 2020) – Today, FreeWave Technologies, a leader in long-range industrial wireless connectivity and wired edge computing platforms announced it will expand the distribution of its industrial automation and edge computing solutions to India with new authorized integration partner Cotmac Electronics. As part of the Cotmac Group, established in 1896 as a cotton and machinery trading company, Cotmac Electronics is a respected name in industrial automation. Since its inception in 1992, Cotmac Electronics has grown to employ over 600 skilled and qualified engineers, it has 5 state-of-the-art manufacturing plants and 13 branch offices in India. The company provides innovative solutions for various factory and process automation applications in industries such as automotive, pharmaceuticals, energy, material handling, Oil and gas, as well as water/wastewater. Cotmac Electronics is the first choice in world class industrial automation solutions. “Freewave’s partnership with Cotmac in India is a powerful combination. I am confident that Freewave’s industry leading connectivity and EDGE compute platforms combined with Cotmac’s experience, people and channel reach, will ensure that together, working as one team, we will deliver the full potential of optimized IIoT solutions to verticals and clients across India” said Mike Tate, SVP Global Sales & Marketing, Freewave Technologies. General Manager for Cotmac Electronics, Nitin Apsangi said “The collaboration of FreeWave and Cotmac Electronics will deliver a powerful combination of strengths in the industrial automation space with transformative solutions to help customers achieve the full benefits of IIOT.” “With demand for Industry 4.0 solutions growing, our partnership with FreeWave uniquely positions us to deliver comprehensive solutions for manufacturing, plant automation, process control, and energy monitoring, from the edge to the core to the cloud,” For more information on FreeWave Technologies’ and its Intelligent Edge solutions, visit www.freewave.com. For more information on Cotmac Electronics and its integration capabilities, visit www.cotmac.io About FreeWave Technologies With deployments in over 32 countries, FreeWave’s products are leveraged by industrial end users and OEMs alike to connect, control and optimize remote machines and processes to impact smarter decision-making, improve operational efficiencies and drive cost savings. Throughout our 26-year history, we’ve helped thousands of customers – government/defense, energy, agriculture, and municipalities – achieve reliable connectivity for data telemetry and command and control in some of the most challenging, remote and rugged environments in the world. Today, we are transforming the extreme edge of operations – and the proliferation of smart devices within it – into a connected part of the enterprise with our IQ edge computing platform and ecosystem of solutions evolved for IIoT. Are you ready to transform your operation? Visit freewave.com to get started. # # # Media Contacts: Renea Sloan Marketing Director rsloan@freewave.com
What’s new from FreeWave? The ZumIQ App Server
Introducing the first programmable ZumIQ™ App Server network appliance to deliver ruggedized edge intelligence for Industrial Internet of Things (IIoT) and sensor ecosystems. Industrial users want to harness the power of edge intelligence by deploying applications in their wired and wireless networks. Our customers tell us they are developing software applications on developer platforms and require a rugged C1D2 device, like the ZumIQ App Server, for application This programmable network appliance provides a secure home for applications relying on sensor or device data to deliver industrial process intelligence. Utilizing the same ZumIQ Application Environment as FreeWave’s ZumLink 900 Mhz Industrial Radios, the product works with either custom or third-party applications and can execute multiple applications. Key benefits of the ZumIQ App Server include: Versatile App Development and Deployment utilizing any Linux-compatible language. App Deployment to Wired or Wireless Networks in combination with FreeWave ZumLink 900 MHz Industrial Radios or other wired or wireless devices. Edge Intelligence in Harsh Outdoor Conditions with a rugged C1D2 designed to withstand extreme weather conditions and can last for years in the field. Low Power Consumption ideal for remote deployments requiring batteries, fuel cells, solar, wind turbines or DC non-grid power sources. Enclosed and Board-level Versions which provide enclosure and deployment flexibility. Want to learn more? Click here.
The Intelligent Edge: Navigating the Transformative IIoT Landscape with Renee Garcia (Part 2)
The Intelligent Edge blog series continues with its eighth installment, bringing bring back Product Line Manager, Renee Garcia. In our previous blog, Renee spoke with us regarding the adaptation and transformation within the industry and how she’s experienced it throughout her career. In this installment, our conversation carries on as Renee provides additional insight on the benefits of edge computing versus solely the cloud, the impact of IIoT and FreeWave on the industry and the advice she’d give her younger self. FreeWave: As discussed last time, there’s a lot of digital transformation contributing to the IIoT. How has networking evolved to significantly impact the industry? Renee Garcia: It’s safe to say the cloud isn’t fast enough for crucial IIoT data to be transmitted efficiently. There’s a delay; it inherently has points in which things can break down. The issue with the cloud is its day-to-day latency. It’s always a tradeoff between the balance of power and data frequency. By the time a company gets their crucial data that may, for example, present an anomaly, the alarm to signal it may be delayed due to transmission frequency or system latency. Our model is to bring process awareness to customers as quickly as possible using edge computing instead of solely relying on the cloud. FreeWave: Where specifically does edge computing fit into this? Renee: We believe if you have mission-critical infrastructure, you have to have redundancy. There is always the potential for failure if you use just one method – like the cloud – for transmitting data. That’s why the edge is exciting – it allows access to data in real time, at the local level. The benefit of being able to do analytics locally has a significant impact because you can make changes quickly and prevent dangerous events from occurring. FreeWave: What’s been the most rewarding experience of working in the industry so far? What has been most beneficial to the industry? Renee: I’ve enjoyed talking to customers and listening to their stories about where they’re thinking of applying our technology. I like to think of FreeWave as a technology enabler; it’s enlightening from the perspective of creating a roadmap for their business. Listening to customers talk about what we offer, what we could offer and what they want to achieve can get philosophical at times. For example, I was in a discussion with an OEM looking at bringing edge computing to agriculture. The conversation ventured into population growth and the pressures on the world’s food production system. Will this evolve into something cool for the world? Probably. This is just one example of conversations that are exciting to me. We provide the platform for these conversations to evolve and grow into something real. FreeWave: After working in the industry and knowing what you do now, what advice would you give your younger self? Renee: My career has been more organic than I originally planned; I expected it to be more structured. My advice to my younger self would be to keep your eyes open, look for opportunities, consider new technologies and analyze the impact they’ll have on your life. There’s no need to worry about following a prescribed path. Learn what excites and motivates you and let that guide you to your future. Know that everyone is different; very inherent to personality and individual, remember to look internally. _________________________________ Enjoy learning about what our line of talented experts have to say? Stay tuned for the next Intelligent Edge conversation! In the meantime, catch up on all the blogs in our series here.
IoT Evolution Podcast Recap: Edge Computing Future
Edge computing has become a topic of hot conversation as the technology capable of supporting sensor-2-server data transport has matured. The realization of true edge computing is accompanied by a host of benefits, including real-time data transmission, maintenance needs and considerable savings for operational expenses. Is edge computing the cut-and-dry future? Ken Briodagh, editorial director with IoT Evolution, plays devil’s advocate on a recent podcast with FreeWave Technologies CMO Scott Allen. He asks, essentially, “If companies focus resources on the real-time data transport at the edge – sending small packages of data at a time in the interest of speed – are we losing the benefits of big data? Do we lose the information that big data sets can provide in terms of predictive analytics and, ultimately, machine learning if we discard bits and pieces of data at the edge that we’ve deemed irrelevant?” Listen to the podcast below for Allen’s response! Overall, edge computing has three main drivers: latency–our need to have the data in milliseconds; loss of communication–able to solve the factory problem without shutting down the entire plant; proximity–sensors in the field monitor the data back to the edge. Edge Computing Solution Depending on the industry, a mixed bag of both programmable and edge computing solutions is an answer to Briodagh’s question. In some cases, especially with the oil and gas industry, companies rely on a sensor-2-server stream of communication, where they need to have the information in real-time, and if there is a problem, be able to act locally and fix the issue before anything drastic happens. The network is a combination of radios communicating with sensors that pass the data to a gateway and up to a cloud system. The network uses only small data sets to transmit a continuous flow of intelligent, sensor-based information, optimizing bandwidth in situations where latency is crucial. Next for the Edge There will come a time when using edge technology will just become a regular line item expense needed to do business in this modern age. Some early adopters have already started using gateway systems as a cookie cutter roll-out for all future expansions. Many worry the cost of entry is still too high to integrate, even though the need for transmission is great. As our digital age grows, infrastructure complexity and the desire to implement the latest technology grow along with it. Altogether, edge computing is still in its infancy stage, so no one really knows what data we deem irrelevant today will be vital tomorrow.
IoT Top News: Fog Computing Influences Apps
This week BI Intelligence revealed the key benefits of fog computing along with a list of industries adapting this methodology. It is estimated that 5.6 billion IoT devices owned by enterprise and government will soon use fog computing for gathering and processing data. Let’s dive into some recent news from the past week and start by taking a closer look at the latest development in fog (edge or access layer) computing. Fog Computing in the IoT Forecasts industries and adoption benefits Edge or fog computing will become a priority as enterprise deals with the exploding amount of data waiting to be collected, sorted and processed. “The ‘Internet of Everything’ — all of the people and things connected to the internet — will generate 507.5 zettabytes (1 zettabyte = 1 trillion gigabytes) of data by 2019, according to Cisco. A deeper dive into this week’s top news show us a few IoT applications ready to change our world, from farmer robots to drones reconstructing car crashes. Robots are coming to a farm near you The cost of adding robots to agriculture still remains high, yet these IoT machines are threating to shake up the farming community around the globe. Sara Olson, Lux Research Analyst recently reported that, “However, the costs of many systems are coming down, while wages rise due to labor shortages in some areas, and the benefits robots bring in the form of increased accuracy and precision will start to pay off in coming years.” Drones expected to reconstruct car crashes The Justice Department has plans this week to start running tests gauging the ability of drones to accurately reconstruct car crashes. Jeramie Scott, director of the Electronic Privacy Information Center’s Domestic Surveillance Project suggests that, “There should be public, transparent policies spelling out specific use cases to “ensure law enforcement drones acquired for one purpose,” like crash scene reconstruction, “are not then used for secondary purposes that undermine privacy and civil liberties,” like mass surveillance of the public.” We hope you have enjoyed this week’s short round up. Next time you see a smart device at work or around town, think about all the IoT sensors, Wi-Fi, automation and smart applications that come together to bring you state of the art technology experiences, and ask yourself “what will they think of next?”
